Wire EDM Machining

Wire EDM is a non-contact machining process that uses a thin electrically charged wire to cut through metal by means of rapid electrical discharges (sparks). The part and the wire are submerged in a dielectric fluid, which helps control the spark and flush away particles.

Unlike conventional milling or turning, Wire EDM does not rely on force or physical cutting — it erodes the material with precision-controlled sparks. This makes it the go-to method for materials that are too hard, delicate, or intricate for traditional methods.

• Micron-Level Accuracy
  Extremely tight tolerances for demanding applications — ideal for precision components and cutting tools.

• No Mechanical Stress
  Perfect for delicate parts or thin-walled features where pressure would cause damage or distortion.

• Cuts Any Conductive Material
  Hardened tool steel, carbide, titanium, and super alloys are no issue for Wire EDM.

• Complex Internal Geometries
  Enables slots, keyways, sharp internal corners, and intricate profiles that milling simply can’t handle.

• Superior Surface Finish
  EDM provides a clean, consistent finish — often eliminating the need for further machining or polishing.

We use Wire EDM to support and enhance our core manufacturing and regrinding services:

Precision modification of cutting tool geometries 

Creation of keyways, clearance features, and form reliefs

Machining of hardened parts post-heat treatment

Support work for custom tool design or prototyping

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Our Sodick EDM systems ensure fast setup, high repeatability, and micron-accurate results — every time.

• In-house precision machining, tightly integrated with grinding and coating operations

• Optimized for tool steels, carbides,

• and high-performance alloys

• Fast lead times, expert operators, and strict process control

• Ideal for both one-off jobs and recurring

• high-precision tool work